The General Concept of the Knife Gate and Diverter Valve

Many residential and commercial areas require the incorporation of valves to maintain the flow of fluid, handle the accumulation of dry solids and slurries. To meet the expectations of smooth fluid flow, industrial areas employ the use of knife gate valves and diverter valves.

In this following article, you will get an in-depth insight into the two valves and how they fit the industrial needs.

A gate valve, also popularly known as a sluice valve, refers to a system that opens up with lifting of the gate. The feature gives easy access to the fluid flow. Gate valves serve many purposes, the most important being the free flow of the fluid.

Knife gate valves offer isolation services in areas with a high concentration of suspended solids.

The general purpose of the knife gate valve:

The widespread use of the Knife gate valve is to cut through the regions of pulp and seal with the help of a sharp edge.

Structure:

The gate of a gate valve is usually parallel, but at times there are wedge-shaped tools to allow proper flow regulation. The negligible resistance to the flow of liquid is noteworthy in terms of its application.

Distinct Features:

• The heavy-duty knife gate valves fit the purpose to cut through solid sediments.

• The gate area has surface coatings like Hard facing, Nit riding, and Chrome-plating to meet varied goals.

• It has easy maintenance and replaceable seats. In addition to that, it operates in low torque to enhance the service life of these knife gate valves.

• Pressure ratings of PN10 and Class 150.

• Body materials like ductile iron, carbon steel, cast iron, and stainless steel with attributes like a long neck and an extended stem serve different purposes.

Areas of application:

Larger pipes of larger diameters.
Areas of minor leaking like heating circuits and sewer pipes.
The knife gate valves handle slurry, corrosive, viscous, and abrasive media.
Offer wastewater applications to overcome corrosion.
Knife gate valves find applications in the entirely open or closed position.
It provides reliable shut-off in case of dry and wet line fluids.
Minerals and metals, paper and pulp, thermal power plants, steel plants, and chemical industries.

A diverter valve is a valve that diverts the direction of flow of the fluid. The easy to use plumping hardware makes it suitable for showerheads to redirect the flow of water.

The general purpose of the knife gate valve:

The public purpose served by diverter valves is to switch the direction of the flow of water between the shower head and the tub faucet. Thus, the mechanism helps to eliminate material cross-contamination.

Structure:

A diverter valve contains a hinged disc to close one outlet. They alter the flow stream with the help of pneumatic pressure mechanism. Close tolerance handles the entire structure. The outlets work in a fashion to master the movements of custom made sealing pad and sensors. Besides, there is an internal “swan neck” that rotates about the selected position. There is a jacking system to monitor the regulation of the swan neck and outlet.

Distinct Features:

The valve is located between the two-tap faucet and the taps. In addition to this, there is a third faucet to divert the water flow direction through the valve.
Some systems utilise L-shaped valves where a single dial adjusts the water temperature. In this case, the valve handles the direction of water flow.
A straight handle pulls up the water towards the showerhead.

Areas of application:

Diverter valves find use in flow control and pipelines since they work in conjunction with several other valves.
Commercial areas like agriculture and farming, chemical manufacturing, aviation and aerospace, food processing, to name a few.

Final verdict:

From the above concept, it is clear about how a knife gate valve and diverter valve find a distinct yet comprehensive range of applications in different fields. Besides, it’s quite evident that diverter valves cover a wider area for commercial purpose to prevent flow shut-off.

Optimizing Your Output with Roots Blowers

In the spirit of the new re-organization that the heavy bulk material handling field has gone through in recent times, a lot of machines and utilities that were niche, and only used by a few companies before, have found their use in central companies. Lots of utilities, machines and other such bulk material handling solutions have become popular in companies all over the US, with one of the best examples being rotary valves.

Rotary valves, such as knife gate valve, sanitary rotary valve and others have become very popular among companies and family formed businesses that are in the grain sorting and packaging business. One of the biggest reasons for this is the fact that while they were relatively unknown before, the recent boom in the industry has revealed them as a product that makes the jobs of most of these industries and businesses a lot easier.

Grain sorting and Packaging has always been one of the toughest operations to optimize out there, as one has to deal with a lot of loose bulk material, which can easily get into the inside of a machine and jam it up. These operations require machines specially designed for them, such as different types of rotary valves, along with many other types of machines and solutions for different purposes, such as Eurus Blowers for automated milking.

Is It Worth Getting New Bulk Material Solutions?

A lot of companies and businesses might ask if it’s worth getting these new types of machinery released in the bulk material handling field, and the answer to this is definitely a big yes! Recently famous bulk material machinery, such as sanitary rotary valve and Roots blower, are not only the best solutions you can have for their respective purposes, but are also customized and optimized by professionals to ensure that they only provide you with the best output while minimizing costs on things such as the repairing of the machine itself, along with saving costs on wear and tear.

Eurus Roots Sutorbilt Duroflow Blower — Roots Blower

There are also many other benefits to buying bulk material handling solutions. For example, Eurus Blowers are one of the most recent innovations in the field, and has become very popular for its ability to save both massive amounts of time and human labor, as this simple machine can be used for automated milking purposes, at quicker speeds and with much better outputs, making the process much less wasteful than if it were performed by man labor.

Where Should You Get These Solutions? Suncopowder!

Sunco Powder Systems is known across America as one of the very best bulk material handling solutions manufacturers, and has risen to this post through a respectable combination of hard work and high quality of product. Their ranges of Eurus Blowers, Blower Packages, knife gate valve and other such products have brought them a lot of fame in the industry, meaning most of their customers mark them as their destination for the best handling and packaging solutions.

Suncopowder and Their Truthful Marketing

In 2019, there has been a very pointed focus on a lot of different industries across the US, and with this has come about a particular focus on heavy bulk material handling operations for different types of industries. What this means is that companies that usually deal in handling, sorting and packaging heavy bulk material have now amped up their operation by several times, and as a direct result, a new need for different types of bulk material handling equipment, like blower packages has been created all over the US, in more than hundreds of different, unique clients.

In fact, a lot of products and recent innovations, such as gardner denver, were previously only niche machines used by very select companies for a small number of operations have now gotten the opportunity to come to the spotlight, and have revealed themselves as useful machines that just about every company wanting to optimize their operations should purchase, if only for the massive convenience they offer to their users! As one might imagine, this has definitely led to lots of bulk material handling companies to come to the very forefront of the industry, and to be able to show their true quality of product and marketing skills to the world.

Marketing Truths: A Huge Requirement in the Industry

There are lots of things that a company has to offer to their clients in order to build up a reliable and steady customer base, and one of the very basic facts in marketing is that any company must offer a list of advantages and benefits that they provide to their customers, or their products have over other, similar products made by their competitors. Otherwise, clients will have no reason to pick this particular company over their competitors, making marketing a fairly important trait in heavy bulk material handling equipment manufacturers.

However, no matter how good a company’s marketing skills are, the facts they state must be truths, or the marketing can actually harm a company much, much more than it can benefit them. The reason for this is fairly obvious, as no customers will want to buy products from a company that is known to lie about the qualities of their products, or to state false features and advantages that their products have over other products made by other companies.

Buying Products from suncopowder.com

Over the past few years, many companies have been known as good manufacturers of bulk material handling equipment, but none have become as famous as SunCo Powder Systems, a company that has surprisingly become famous all over the US! While their fame comes about as a surprise to most newcomers, it’s fairly obvious to veterans of the industry, along with the massive amount of return customers they get, since the company is known throughout the USA to be a company that only manufactures the best have bulk material handling equipment like sutorbilt and diverter valve.

Understanding Study of Rotary Valves

In heavy manufacturing units, taking care of every small bits of parameters are pretty important. Rotary valves are very popular in market and have been in practice since long time. For those conveyor belts where tough materials are being prepared, these valves are inevitable. In case of vehicle automation, these valves are pretty popular.

Now you know why people are in love with these valves at the first place! In case of pneumatic production chain, this is certainly the best mechanical element available in the production industry.

Talk to the experts from Suncopowder and they will also say this to you! There are lots of companies are available that sell these products, find the best one among them and buy that product for your convenience.

Placement of valves are very important

These valves are placed at different level on the production line as per the requirement of the owner. The valve has an inlet and of course an outlet. There are two flanges available within the valve body.

These flanges are placed like two gears and they rotate simultaneously making the whole system work properly. Generally these valves are made with cast iron or carbon steel. In case of heavy duty mechanisms they are used generally and used in plenty.

In case of engines and mechanical machines or apparatus manufacturing units also have such valves everywhere in the production chain. The outer layer of the valve is protected with a proper coating of either fabricated material, sheet or casting.

Depending on the place where the valve is placed, the outer layer is given. Consultants are available everywhere, but at suncopowder they actually spare time for you and discuss the whole design with you.

Working mechanism

Sanitary Rotary Valve

The working mechanism of rotary valves are amazing and alluring. These valves are pretty tough to handle. They are placed on the system chain and are made of tough sturdy materials giving no space for materials to move or escape.

The sealing is pretty tough. In case of those production chains where powdery products are made, the heavy chance of product loss persists. But the sealing is tough in this case.

Talk to the experts from Suncopowder to understand this mechanism in details. If heavy materials are made in the production house, abrasion takes place. The tough sealing of rotary valves make sure that the abrasion level is minimized and keep under control.

Pressure should be maintained

If the pressure within the production chain goes off the limit, a chance of sand blasting takes place. It is important to make sure that the pressure is kept within the limit. In case of those production chain where the powdery products are made, it is important to create an air free zone or air locked zone.

There should be no air flow from the inlet to outlet. Else, the powdery product may flow from a place to another diminishing the production quantity. This is the reason, rotary valves are very important in case of production companies. No matter how simple or complex the conveyor belt design is, rotary valves can be placed at any point!

Cost effective

With the accurate use of rotary valves, the production cost can be cut to good limit. When a company runs a production chain, the optimal target of the company is to limit the price and increase the production every day.

Rotary valves can help maintaining the pressure, increasing the power and efficiency of the manufacturing unit. Reach suncopowder on time and get your job done.

Diverter Valves for Gravity and Pneumatic Applications

Diversion of material may be required in industries where different outputs are prepared with same material.

At any point of time, in your process, you may require using raw material or processed material for two different processing.

In such cases, rather than using two completely different processes, you can divert the processes from where they should chance.

For example, in paper industry, you may require paper pulp for manufacturing two different types of papers but the pulp remains same. Hence, the process of producing pulp remains same and you can use the diversion method to send the pulp to two different lines from one place.

However, you may control the flow of material with a good diverter valve.

Diversion of material can be simple if your material works with gravity. You only need to rotate the covers to open and close the diversion points and material will flow.

This simple technology saves a lot of cost and efforts. Material keeps moving with gravity flow and rotation of flaps help in managing the material inflow in two different processes.

You need no pressure for such diverter valve.

The whole process if filled with material and it keeps moving with gravity force while directed by the flaps. You can increase the diverter points. Instead of two, there can be three points of diversion from where three different diversions may take place.

Sometimes, the further process is tough and capacity of one machine may be lower. In that case, also, you can divert the load to different machines and increase your overall capacity.

While simple diverter valve works with gravity application, there are some industries where pressure is required. Valves that work under air pressure are also available for a better diversion of high-pressure material processes.

Pneumatic diverter valve have two sections. Considering there is a high flow, the diversion may affect hence, there is a flap for inlet of material from main pint and another flap for diversion. The cone structure allows good pressure even with two flaps so material movement remains easy.

Whether it is simple or pneumatic diverter valve, the internal surface of valves remains smooth to avoid any residual inside. It also enhances cleanliness. While the overall body is a mixture of cast iron, cast aluminum and stainless steel, flaps are made of stainless steel only.

The seals are made of food safe rubber hence making the whole process food safe. The operation can be hand handled, electric or pneumatic as per your requirement.

Whether you use for gravity application or on a conveyor line, diversion of material needs a little technique but it serves a huge purpose.

You need very less power to operate this and the valve fits well in your process line making it run smooth.

While he functioning is smooth and easy, quality of equipment is also good. Any little fault in your conveyor line disturbs the whole process and shows you down time.

Sunco Powder Systems, ensures quality equipment that makes your work easy and cost effective.